Thursday, August 14, 2025

Quality Inspection during Production

 There are two types of inspection process in production:

  • In-process inspection : When the product is being manufactured but the manufacturing process is not completed, then in process inspection is performed. For that 03 inspection type has to be activated in the material master.
  • Inspection at the end of production : Before releasing the product to the market, inspection takes place in order to check if the quality standards are met.
Business scenario : Create an inspection lot of type 03 and process the lot. 

 

QM setup required

Material master with inspection type 03 activated

MIC to measure the characteristics of bottle size

Sampling procedure to calculate sample and decide whether the sample passes or fails the inspection


PP setup required

Material master with required MRP setup

BOM

Work center

Routing

Production Version

Process order creation and release to create an inspection lot


Material master setup:


Inspection type 03 is activated which is in-process inspection for production order. Here post to inspection stock field is missing as the inspection takes place when the production is in process and hence no stock will be associated.

MIC:


Sampling procedure : 


Material master MRP setup:



Production version:
BOM:
Work center:
 
Routing : 


Here the requirement is to inspect the bottle after cooling process. Hence the MIC and sampling procedure will be assigned to this operation i.e. 0030. 


Production order creation and release : 



Inspection lot processing:









While performing UD, the below message appears as the production of this product is yet to complete

 


In the UD screen, there is no provision to perform stock posting as there is no stock associated












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